How to upgrade an old air handling unit?

Oct 09, 2025Leave a message

Hey there! As a supplier of air handling units, I've seen my fair share of old units that are in desperate need of an upgrade. In this blog post, I'm gonna share some tips on how to upgrade an old air handling unit.

Why Upgrade an Old Air Handling Unit?

First off, let's talk about why you might want to upgrade your old air handling unit. There are a few good reasons for this.

Energy Efficiency

Old air handling units are often energy hogs. They were built with older technology that just isn't as efficient as what we have today. Upgrading to a new unit can save you a ton of money on your energy bills in the long run. Newer units are designed to use less energy while still providing the same level of performance.

Performance and Comfort

An old air handling unit might not be able to keep up with your heating and cooling needs. It could be struggling to maintain a consistent temperature, leading to hot and cold spots in your building. A new unit will be more powerful and better able to regulate the temperature, making your space more comfortable.

Maintenance and Reliability

As air handling units age, they require more frequent maintenance. Parts start to wear out, and breakdowns become more common. Upgrading to a new unit means fewer maintenance headaches and less downtime due to repairs.

Assessing Your Current Air Handling Unit

Before you start the upgrade process, you need to assess your current air handling unit. Here are some things to consider:

Age and Condition

Find out how old your unit is. If it's more than 15 - 20 years old, it's probably a good candidate for an upgrade. Look for signs of wear and tear, such as rust, leaks, or noisy operation. These can all indicate that the unit is nearing the end of its lifespan.

Capacity

Check if your current unit has the right capacity for your space. If your building has been renovated or expanded, the old unit might not be able to handle the increased load. You can calculate the required capacity based on the square footage, insulation, and number of occupants in your building.

Energy Consumption

Look at your energy bills over the past few years. If you've noticed a steady increase in energy costs, it could be due to an inefficient air handling unit. A new, energy - efficient unit can help reverse this trend.

Steps to Upgrade an Old Air Handling Unit

Step 1: Choose the Right Unit

There are different types of air handling units available, such as Horizontal Air Handling Unit. Consider the size of your space, your budget, and your specific requirements when choosing a new unit. You might want to consult with an HVAC professional to make sure you're making the right choice.

Step 2: Plan the Installation

Once you've chosen the new unit, you need to plan the installation. This involves determining the best location for the unit, making sure there's enough space for proper ventilation and maintenance. You'll also need to consider the ductwork. If your existing ductwork is in poor condition, you might need to replace it as well.

Step 3: Remove the Old Unit

Before installing the new unit, you'll need to remove the old one. This can be a tricky process, especially if the unit is large or heavy. It's usually best to hire a professional HVAC contractor to handle this step. They have the tools and expertise to safely remove the old unit without causing any damage to your building.

Step 4: Install the New Unit

After the old unit is removed, it's time to install the new one. Make sure the installation is done according to the manufacturer's instructions. This includes proper connection of the electrical and plumbing systems, as well as sealing the ductwork to prevent air leaks.

Step 5: Test and Commission

Once the new unit is installed, it needs to be tested and commissioned. This involves checking all the functions of the unit, such as heating, cooling, and ventilation. The HVAC contractor will also adjust the settings to ensure optimal performance.

Cost Considerations

Upgrading an air handling unit can be a significant investment. The cost will depend on several factors, such as the size and type of the unit, the complexity of the installation, and whether you need to replace the ductwork. However, it's important to remember that the long - term savings on energy bills and reduced maintenance costs can offset the initial investment.

Maintenance After Upgrade

After upgrading your air handling unit, regular maintenance is crucial to keep it running smoothly. Here are some maintenance tips:

Filter Replacement

Change the air filters regularly. This helps to keep the air clean and prevents the unit from working harder than it needs to.

Inspections

Have your unit inspected by a professional HVAC technician at least once a year. They can check for any potential problems and make sure the unit is operating efficiently.

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Cleaning

Keep the unit and the surrounding area clean. Remove any debris or dust that might accumulate on the unit.

Conclusion

Upgrading an old air handling unit is a smart move for many reasons. It can save you money on energy, improve the comfort of your space, and reduce maintenance headaches. If you're thinking about upgrading your air handling unit, don't hesitate to reach out. As a supplier, I can help you choose the right unit for your needs and connect you with reliable HVAC contractors for installation. Whether you're a business owner looking to improve your office environment or a homeowner wanting a more comfortable living space, an upgraded air handling unit can make a big difference. So, if you're interested in learning more or starting the upgrade process, feel free to get in touch. We're here to help you make the best decision for your air handling needs.

References

  • ASHRAE Handbook - HVAC Systems and Equipment
  • Various industry publications on air handling unit technology and upgrades